Senior Analyst Engineer - Thermal
Senior Engineer focused on thermal analysis and electronic component reliability for satellite subsystems.
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Nice to have
Education:
Bachelor's degree in Materials Science, Mechanical Engineering, Chemical Engineering, or equivalent.
Experience:
A minimum of 3-5 years of Supplier Quality Engineering experience, with knowledge of composite materials and special processes.
Soft Skills:
• Strong analytical and problem-solving skills.
• Strong communication skills.
• Demonstrated ability to work independently in a supplier-facing environment.
• Detail-oriented and hands-on approach.
• Strong interpersonal skills for frequent supplier interaction.
• Ability to manage multiple suppliers and prioritize field tasks.
• Data-driven, process-oriented approach to quality.
Technology Stack:
• PFMEA
• AS9102
• AS9100
• NADCAP
• NDT methods including UT, C-scan, RT, and thermography
Preferred Qualifications:
• Experience in aerospace or space-grade composite structures.
• Hands-on involvement with composite NDT and acceptance criteria.
• Familiarity with ECSS / ESA / NASA or equivalent aerospace standards.
• Experience with high-reliability or safety-critical products.
AST SpaceMobile is building the first and only global cellular broadband network in space to operate directly with standard, unmodified mobile devices based on our extensive IP and patent portfolio and designed for both commercial and government applications. Our engineers and space scientists are on a mission to eliminate the connectivity gaps faced by today's five billion mobile subscribers and finally bring broadband to the billions who remain unconnected.
We are seeking a Supplier Quality Engineer (SQE) - Composite Materials responsible for supplier quality ownership of composite materials and components, ensuring process robustness, material integrity, regulatory compliance, and continuous improvement across the supply base.
This role emphasizes process capability, risk mitigation, and supplier maturity. The SQE will participate in supplier qualification, process validation, and technical quality assessments, acting as a primary interface between suppliers, engineering, manufacturing, NDT, and program quality to ensure reliable and repeatable composite manufacturing. The role requires a hands-on approach with frequent presence at supplier facilities.
• Execute supplier quality performance monitoring throughout the lifecycle: development, qualification, and serial production.
• Support the qualification of new composite suppliers through capability assessments, readiness reviews, and audits.
• Conduct system, process, and special process audits, including composite layup, curing, machining, and bonding.
• Monitor supplier performance using scorecards, KPIs, and structured improvement roadmaps.
• Ensure control of composite manufacturing through monitoring of Critical Process Parameters (CPPs), Key Characteristics (KCs), process windows, and repeatability.
• Perform First Article Inspection (FAI) and process validation per AS9102 and AST SpaceMobile requirements.
• Identify and report supplier risks using PFMEA and process risk assessments.
• Review and approve material certifications, CoCs, process control plans, and quality records.
• Ensure compliance with applicable regulatory and internal standards.
• Provide technical support for NDT activities (UT, C-scan, RT, thermography), including results review against defined criteria.
• Assist in quality technical investigations (voids, delamination, bonding failures) and track root cause and CAPA implementation.
• Act as a quality liaison for composite suppliers.
• Advise internal stakeholders on supplier capabilities and process observations.
• Maintain knowledge of composite technologies, including prepreg layup, resin infusion/RTM, autoclave and OOA curing.
• Up to 50% of the time will be spent traveling to and working on-site at supplier locations to ensure direct oversight and process verification.
• Ability to work in a standard office environment.
• Frequent presence at supplier facilities.
• Ability to travel up to 50% of the time and work on-site at supplier locations.
• Ability to work in the office as required.
AST SpaceMobile is building the world's first space-based cellular broadband network. Its BlueBird satellites are designed to provide full broadband directly to standard, unmodified smartphones, allowing users to make video calls, browse the web, and use their apps at 4G and 5G speeds from anywhere on Earth. The company has partnered with over 60 mobile network operators and is working to close coverage gaps, since more than 87% of the Earth's surface is out of reach of traditional cell towers.
As a fast-growing company that operates with startup energy, AST SpaceMobile describes its mission as eliminating the connectivity gaps faced by today's nearly six billion mobile subscribers and bringing broadband to the billions who remain unconnected, with use cases spanning rural connectivity, emergency response, defense, maritime, aviation, and agriculture.
This job description may not be inclusive to the duties and responsibilities listed. Additional tasks may be assigned to the employee from time to time or the scope of the job may change as needed by business demands.
AST SpaceMobile is an Equal Opportunity, at will Employer; employment is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.
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